Position Summary

The Robotic & PLC Programmer is responsible for the design, programming, commissioning, and ongoing support of industrial automation systems. This role plays a critical part in supporting manufacturing operations by developing reliable PLC logic, robotic programs, and HMI interfaces while ensuring safety, quality, and operational efficiency across automated production equipment.

Essential Duties and Responsibilities

The Robotic & PLC Programmer will perform the following essential functions, with reasonable accommodations available as required:

• Support manufacturing teams with process improvement initiatives across machining, welding, grinding, cutting, assembly, inspection, painting, and final testing operations

• Serve as a subject matter expert for robotic welding and automated manufacturing processes

• Develop, program, troubleshoot, and maintain PLC systems (Allen-Bradley, Siemens, Omron, or equivalent)

• Program, integrate, and maintain industrial robots (Fanuc, ABB, KUKA, Yaskawa/Motoman, Panasonic, or similar)

• Design, modify, and maintain HMI/SCADA interfaces for operator interaction and system monitoring

• Diagnose and resolve automation, electrical, and communication issues to minimize downtime

• Integrate robotic systems with PLCs, vision systems, safety devices, and peripheral equipment

• Implement, validate, and maintain safety systems including light curtains, safety PLCs, interlocks, and emergency stops

• Maintain accurate documentation such as electrical schematics, I/O lists, control narratives, and program backups

• Lead and support continuous improvement initiatives focused on cycle time reduction, quality improvement, and system reliability

• Provide technical support and training to operators and maintenance personnel

• Develop and support manufacturing engineering goals aligned with quality, cost reduction, and productivity objectives

• Apply lean manufacturing tools and continuous improvement methodologies

• Create basic tooling designs using CAD software

• Ensure compliance with applicable safety, quality, and regulatory standards, including ISO 9001 when required

• Perform additional duties as assigned

Required Education and Experience

• Associate’s or Bachelor’s degree in Electrical Engineering, Automation, Mechatronics, or a related field (or equivalent hands-on experience)

• Minimum of 3 years of PLC and robotic programming experience in a manufacturing environment

• Proven experience developing PLC software, HMI applications, and control panel designs

• Strong knowledge of ladder logic, structured text, and function block programming

• Hands-on experience with industrial communication networks (EtherNet/IP, DeviceNet, Modbus)

• Ability to read and interpret electrical schematics, technical drawings, and control documentation

• Experience troubleshooting sensors, VFDs, servos, and motion control systems

• Experience in metal fabrication and welding environments; familiarity with CAD or AutoCAD

• Strong project management skills with the ability to manage multiple projects simultaneously

• Ability to meet deadlines, follow written and verbal instructions, and communicate effectively with all levels of the organization

Preferred Qualifications

• Experience with vision systems (Cognex, Keyence, or similar)

• Knowledge of industrial safety standards (OSHA, NFPA 70E, ISO 13849)

• Experience with servo motion control and coordinated robotic systems

• System integration or project management experience

• Familiarity with lean manufacturing and continuous improvement practices

Key Skills

• PLC Programming

• Robotic Programming

• Automation Troubleshooting

• Electrical Controls and Panel Design

• Safety Systems Integration

• HMI/SCADA Development

• Cross-functional Communication and Collaboration

Physical Requirements

• Ability to stand, climb, bend, and kneel regularly

• Ability to sit for extended periods while working at a computer

• Ability to lift up to 50 lbs regularly and up to 75 lbs occasionally

• Ability to work on the production floor around industrial machinery

• Willingness to support off-shift or weekend work during launches or emergency situations

• Occasional travel may be required

Work Environment and Potential Hazards

• Regular exposure to industrial environments, including petroleum-based products and cleaning solvents

• Exposure to sharp tools and moving machinery common in manufacturing settings

Core Competencies

• Time Management: Ability to complete tasks independently with minimal disruption

• Organization: Ability to prioritize work and manage multiple responsibilities efficiently

• Teamwork: Strong collaboration skills with a positive, professional attitude

• Problem Solving: Ability to identify issues and implement timely, effective solutions

• Communication: Clear, professional verbal and written communication skills

• Safety Awareness: Consistent adherence to safety policies and proper equipment usage